EPS Self-insulated Block Equipment - Intelligent Manufacturing Solutions to Lead the New Era of Building Energy Efficiency

Product Overview

EPS self-insulation block equipment adopts international advanced CLC technology, specializing in the production of polystyrene granule blocks, EPS self-insulation blocks, EPS composite self-insulation blocks and other series products. Through the innovative "sand wrapping" production process, the equipment mixes and casts foam concrete and polystyrene particles in a scientific proportion to produce a new wall material that integrates heat preservation and structural functions, which has completely changed the traditional way of building heat preservation.

Product features and advantages

Fully automatic intelligent production line

• Adopting fully automatic production line and numerical control operation, greatly saving labor and time cost.

• Realize automatic measuring and feeding, pouring and mixing, easy to operate, ordinary female workers can be competent.

• Complete process flow: feeding-measuring-mixing-pouring-stopping-cutting-maintaining-factory.

Excellent waterproof performance

• Adopting imported formula and production technology, the product has excellent waterproof performance.

• Effectively solve the quality problems of traditional autoclaved aerated blocks, such as hollowing, spalling and water seepage.

High-precision and high-speed cutting system

• A new generation of high-precision block and wall panel grooving machine ensures standard size, no damage and no plastering.

• Applicable to long mold box, square mold box, can cut various sizes, less waste, low cost.

• High-speed cutting saw has high cutting efficiency, stable operation, strong durability and convenient maintenance.

• Various models are available to meet different production requirements

Innovative palletizing and packing system

• Fully-automatic pallet-free packing line saves a lot of templates and significantly reduces production costs.

• Stable and efficient operation of the equipment, effectively solving the problem of product sticking.

Environmentally friendly and energy-saving maintenance process

• Adopting unique self-heating circulation curing system (optional new air curing).

• Non-autoclave production method, no need for high temperature autoclave, low energy consumption, environmental protection and energy saving.

• High EIA pass rate, in line with national environmental policy requirements.

Wide choice of raw materials

• Support local materials, reduce production costs

• Available raw materials include: sand, fly ash, slag, stone powder, phosphorus gypsum, slag, industrial tailings, construction waste, etc.

Comprehensive project support

• Provide a multi-purpose overall solution

• According to local raw material prices and market conditions, provide production costs, product profits, market prospects and investment planning analysis.

• Provide free equipment quotation, project report and technical data.

• Provide complete project investment program from the initial stage of the project to the production of the plant.

Advantages of EPS self-insulating blocks

Light weight and high strength

• Bulk density of 500-800kg/m³, effectively reducing the building load.

• Strength grade (A2.5-A3.5) can be increased according to design requirements.

Stable quality

• Small water absorption, completely solving the quality problems of internal and external wall surface such as hollowing and cracking.

Economical and energy-saving

• Heat transfer coefficient and thermal inertia indexes meet the requirements of energy saving (energy saving of more than 60%)

• Walls do not need additional thermal insulation treatment, significantly reducing construction costs.

Thermal insulation

• Thermal insulation and wall structure "two-in-one", to avoid the external wall insulation layer falling off and cracking

• Multiple functions such as thermal insulation, heat insulation, moisture-proofing, sound absorption, sound insulation, etc.

Convenient construction

• Standardized specifications, simple and fast construction

• Easy for workers to learn and understand, greatly improving construction efficiency.

Scope of application

• Production of polystyrene composite wall products of different densities.

• Integral thermal insulation of floors and roofs of buildings

• Exterior filler wall materials for frame buildings

• Insulation of external walls and surfaces of heavy buildings

• Construction of monolithic interior and exterior walls and partitions

• Manufacture of load-bearing and self-supporting elements (wall blocks, partition blocks, etc.)

Investment requirements for plant construction

Plant and infrastructure

• Production plant: 20-60 meters wide, 80-200 meters long, from 6 meters high

• Product maintenance area: 2000-8000 square meters (adjusted according to production volume)

• Total area: 8-30 mu (adjusted according to production scale)

Water and electricity demand

• Water consumption: 80-500 tons/day

• Electricity consumption: 200-800 kW (total power)

Production raw material requirements

1. Cement: 425R silicate cement (required)

2. EPS polystyrene pellets (required)

3. Fly ash (optional)

4. Stone powder fine powder (optional)

5. Sand (mud content ≤ 2%, optional)

6. Slag powder fine powder (optional)

7. Additives (provided by equipment suppliers)

Reasons for choosing us

• Leading technology: the introduction of international advanced technology, to ensure excellent equipment performance

• Rich experience: years of focus on self-insulation block equipment development and manufacturing

• Customized service: provide personalized solutions according to customer needs

• Full support: Provide all-round technical support from project planning to production operation.

• High return on investment: low production costs, broad market prospects, fast return on investment.

Welcome to contact us to get more details of EPS self-insulation block equipment and project investment program! We will provide you with professional technical advice and a full range of services to support you, and jointly create a better future for new building energy-saving materials.