Self-Insulating Block Production Line Solution--The New Benchmark of Energy-Efficient Intelligent Manufacturing

In the wave of energy-saving and green development of the construction industry, self-insulating block, as a new building material integrating heat preservation and wall function, is rapidly becoming the mainstream of the market. Our company integrates many years of technical accumulation and advanced technology from Germany, and launches a comprehensive and multi-type self-insulated block production line solution, which provides all kinds of building materials enterprises with full-process services from equipment customization, process design to factory construction and production.

Core equipment

1. Self-insulated block cutting machine

Introduced German cutting technology, with high-precision numerical control system, supporting a variety of mold types and cutting methods. It is suitable for accurate cutting of all kinds of blocks and plates, with the error of not more than ±1mm, and the daily output can reach 100-1000 cubic meters, and it supports the upgrading and transformation of the existing production line.

2. homogeneous self-insulating block equipment

Based on German CLC technology, it realizes automatic measuring, mixing, pouring and maintenance. The products are lightweight, high strength, excellent waterproof performance, widely used in EPS self-insulated blocks, polystyrene granule blocks, etc., truly realizing the integration of building energy-saving and structure.

3. EPS self-insulation block equipment

Through the international advanced "sand wrapping" production process, mixing foam concrete and polystyrene particles, it produces new wall materials with both thermal insulation and structural performance. Fully automatic assembly line operation, low labor intensity, ordinary workers can operate.

4. Composite sandwich self-insulation block equipment

Adopting patented foam concrete and low-temperature steam curing technology, the product has a closed cell structure, excellent thermal insulation and waterproof performance, applicable to a variety of building types and climatic conditions.

5. Polystyrene granule self-insulation block equipment

With CLC technology as the core, it realizes the same life span of heat preservation and wall, no need to do additional external insulation, convenient construction and energy saving efficiency of more than 60%, which is an ideal substitute for traditional block materials.

Core advantages of production line

• Highly automated and intelligent: CNC operation of the whole process, automatic loading, mixing, pouring, cutting and packing, greatly saving labor.

• High-precision and high-speed cutting: a variety of cutting saws are available, with low waste rate, no plastering, and support for customized molds and sizes.

• Environmental protection and energy-saving process: adopting natural conservation or air energy conservation system, non-autoclave production, low energy consumption, no pollution, easy to pass the environmental assessment.

• Strong adaptability of raw materials: support fly ash, slag, construction waste, stone powder, slag and other waste materials, local materials, reduce costs.

• Multi-purpose and flexible adaptation: the same equipment can produce multiple types of blocks and plates, improving equipment utilization and return on investment.

Plant construction support and investment planning

Our company provides full-cycle services from planning to production, including:

• Plant planning: suggested width of the plant is 20-60 meters, length is 80-200 meters, maintenance area is 2,000-8,000 square meters, and total area is between 8-30 acres.

• Water and electricity configuration: 80-500 tons of water per day, total electricity consumption of 200-800 kilowatts, according to the scale of flexible adjustment.

• Raw material and formula support: provide key additives and technical guidance, ordinary 425R cement and EPS particles are the main raw materials, the rest can be customized according to local conditions.

• Economic benefit analysis: Based on local raw material prices and market conditions, provide cost and profit estimation and investment recovery assessment.

Project Successful Cases

Southeast Asia large building materials group project

Our company has provided a complete set of EPS self-insulated block production line solutions for a famous building materials group in Southeast Asia. The project adopts fully automatic intelligent equipment, with a daily output of 800 cubic meters, and the products are widely used in the construction of local sheltered housing and commercial complexes.

Project highlights:

• Adoption of environmentally friendly and energy-saving maintenance process, reducing energy consumption by more than 35% through a unique self-heating circulation system

• The production line realizes localized raw material utilization, and makes large use of industrial wastes such as fly ash and slag

• Excellent product performance, fully meeting the waterproof and thermal insulation requirements in tropical rainy climate.

• The project has become a local building energy-saving demonstration project and has received government environmental subsidies.

Middle East New Building Materials Production Base

In a new building materials industrial park in the Middle East, we have constructed a 300,000 cubic meters per year composite sandwich self-insulating block production line. The project has been optimized for the local high temperature and dry climate.

Project highlights:

• Innovative desert sand application technology, solving the problem of lack of local natural sand sources

• The production line is equipped with an advanced air energy maintenance system, which significantly reduces water consumption.

• The products have good heat insulation properties, effectively reducing the energy consumption of air conditioning in buildings.

• The project is listed as "Industry 4.0" demonstration factory by the local government, becoming a regional industry benchmark.

Choose us to win together

We not only provide equipment, but also provide you:

• German technology + local experience: stable performance and leading technology;

• Flexible customized solutions: tailor-made for you according to the output and space;

• Full technical service: one-stop support from infrastructure, equipment commissioning to production guidance;

• Considerable return on investment: low-cost operation, short cycle recovery, rapid occupation of regional markets.

If you are investigating the project of self-insulated block production line, or wish to upgrade the existing block production line, please feel free to contact us! We will provide you with detailed technical information, customized solutions and free factory construction consultation.

Join hands with us to promote the development of green building and create energy-saving and environmentally friendly high-quality wall materials!