Lightweight partition wallboard production line solution: efficient and intelligent one-stop manufacturing platform

Under the background of the national policy of vigorously promoting green building and energy saving and environmental protection, lightweight partition wall panels, as a representative of new wall materials, are rapidly replacing traditional building materials, and the market demand continues to rise. In the face of hundreds of billions of square meters of market space each year, our company has launched a new generation of intelligent production line solutions for lightweight partition wall panels, which is committed to providing customers with a complete production system that is efficient, stable and environmentally friendly.

Fully automatic intelligent production line system

Our lightweight partition wall panel production line integrates the complete process of automatic batching, mixing and pouring, static foaming, mold circulation, high-precision cutting, slotting and shaping, automatic clamping and packing of finished products, etc. The whole line adopts PLC-based intelligent production system. The whole line adopts PLC-based intelligent control system, realizing the automatic management of the whole process, which significantly improves the production efficiency and product consistency.

The production line supports a variety of process paths, including flat mold composite production line, vertical molding system and CLC foam concrete process, and can flexibly produce cement foam board, ALC board, polystyrene granule wall panel, ceramic wall panel and GRC hollow core wall panel, etc., which can truly realize the "multi-purpose" use of one machine.

Core Technology Advantages

High-precision cutting system

Adopting imported servo control system, the cutting precision error is strictly controlled within ±1.0mm, supporting straight line and shaped groove processing, which greatly reduces the waste of materials and improves the finished product rate.

Patented maintenance process

Unique air-energy fast curing technology realizes fast curing of wall panels in a constant temperature and humidity environment, which saves more than 30% energy compared with the traditional steam curing, and is not affected by the external climate, and can be produced continuously throughout the year.

Environmental protection and energy saving at the same time

The whole line is designed to implement the concept of green manufacturing, support the recycling of waste materials, the main raw materials can be used in fly ash, slag and other industrial waste, in line with the policy of resource recycling, enjoying tax exemptions and environmental protection subsidies.

Excellent Product Performance

The wall panels produced by our production line have the following performance characteristics:

• Light weight and high strength: weight ≤ 730kg/m³, compressive strength ≥ 3.5MPa.

• Sound insulation and heat preservation: sound insulation of 10cm thick board ≥35dB, excellent heat preservation performance.

• Strong hanging force: single-point hanging force is more than 1000N, which meets the daily use.

• Fireproof and waterproof: Class A fireproof, low water absorption, moisture-proof and mold-resistant.

• Convenient construction: plaster-free design, can be directly processed for finishing.

Selected Customer Cases

Middle East government housing project

I provided a complete solution for a large-scale government housing project in a Middle Eastern country, including fully automated production line and technical support for formulations. The project has an annual production capacity of 400,000 square meters of lightweight partition wall panels. The wall panels are produced with excellent high temperature resistance and waterproof performance by using the abundant local quartz sand resources, which are perfectly adapted to the dry climate of the local area, and have become a green building demonstration project recommended by the government.

Southeast Asia Industrial Park Project

In an industrial park in Southeast Asia, our lightweight wall panel production line has been running stably for more than three years, with an annual output of 300,000 square meters of various types of wall panels. The production line is equipped with a special formulation system that adapts to high temperature and high humidity environments, and the product quality is stable, which is highly recognized by a number of international enterprises in the park.

Scientific factory construction support

We can provide customers with complete factory construction planning and technical support:

• Requirements for plant: Suggested size of the plant is 20-60 meters in width, 80-200 meters in length, and more than 6 meters in height.

• Supporting facilities: maintenance area of 2000-8000 square meters, covering a total area of about 8-30 acres

• Energy Configuration: Electricity demand 200-800 kW, daily water consumption 80-500 tons

• Raw material program: the main raw materials are cement, fly ash, stone powder, slag and special additives

Perfect after-sales service

We promise to provide full-cycle service support for our customers:

• Plant planning and process design

• Equipment installation, commissioning and operation training

• Global spare parts supply and quick response mechanism

• Continuous process upgrading and production technology optimization

In the wave of construction industrialization and green development, investing in lightweight partition wallboard production line is not only the market needs, but also the policy direction. Our company is committed to helping customers to put into production quickly, reduce operating costs and seize the market opportunity through mature and reliable solutions for the whole production line.

If you are considering new or upgraded partition wallboard production line, welcome to contact us for customized solutions and detailed ROI analysis.

Contact us: Open intelligent production, win-win green future!