Project Name
Xinjiang Bazhou Customer Square Mold Block Production Line Cutting System Upgrade Project

Project Time
July 2023

Project Background
The customer's original square mold box block production line adopts the traditional reciprocating saw cutting process, which is characterized by low cutting efficiency, lack of precision, and serious aging of the equipment, resulting in large dimensional errors, easy to deform, and high production costs, which seriously affects the normal production and operation, and is in urgent need of technological renovation and equipment upgrading.

Customer demand
The customer needs to solve the problems of non-standard cutting of traditional reciprocating saws, poor adaptability to the strength of blanks, low efficiency, easy to deform the products and high equipment maintenance costs, etc. The new cutting system is required to have high precision, high efficiency, high stability, and be able to adapt to the cutting of blanks with different strengths, so as to comprehensively improve the production efficiency and product quality.

Cooperation process
Our company analyzed the original production line problems and actual needs of the customer, and formulated the cutting system upgrade program:

1. Adopting new automated square mold cutting machine to replace the traditional reciprocating saw equipment.

2. Choose high-efficiency and high hardness saw blade materials to improve cutting efficiency and precision.

3. Optimize the cutting process and support flexible adjustment of cutting size and speed.

4. Complete equipment installation, commissioning and personnel training.

5. Ensure seamless integration of the new system with the existing production line and fast production start-up.

Project results
Significant results have been achieved after the technological transformation:

1. Significantly improved cutting accuracy and reduced product size error.

2. Increased cutting efficiency and output

3. Problems such as product deformation, broken saw blades and frequent stoppages were solved.

4. The new system operates stably and reduces maintenance costs

5. Helped the customer to effectively restore and improve the production and operation ability

6. Enhanced market competitiveness and profitability