I. Dry cutting process: characterization of active cutting

Principle of the process:

Dry cutting method, also known as active cutting, refers to cutting after the block is molded, after natural or artificial maintenance, and after the product strength reaches a certain degree.

Advantageous features:

• Flexible time: no time constraints, cutting operations can be arranged at will

• Large operation space: more flexible and free production scheduling

• Stable quality: cutting after the strength reaches the standard, the product size is accurate.

• Strong adaptability: strong adaptability to different raw material ratios.

Limitations:

• Sufficient maintenance space and time are required

• Relatively high energy consumption

• Initial investment is large

Second, wet cutting process: passive cutting characteristics analysis

Principle of the process:

Wet cutting method, also known as passive cutting, refers to the cutting of blocks after molding, when the strength is low.

Advantageous features:

• Exquisite appearance: good quality of block appearance, no loss

• Recycling of waste materials: the edge skin can be recycled immediately after cutting.

• Energy saving and environmental protection: reduce the maintenance link, reduce energy consumption

• High production efficiency: shorten the production cycle

Limitations:

• Strict time requirements: cutting time must be precisely mastered, too early will lead to deformation, too late will not be able to cut

• Technical difficulty: precise control of raw material ratio and maintenance conditions are required.

• Quality risk: improper cutting may cause back-slurry, leading to block re-sticking

• Equipment limitation: traditional wire or rope saw cutting may not cut to the bottom.

Innovative solution: 360-degree rotary cutting technology

Aiming at the problems of traditional wet cutting process, our company has developed a new 360-degree rotary cutting system, which perfectly combines the advantages of dry cutting and wet cutting.

Technical features:

1. Innovative cutting method

• Adopt high strength alloy band saw

• Realize six-side overall cutting

• The cutting shape is neat and the corners are clear.

2. Intelligent control

• Automatic identification of the best cutting point for product strength

• Extend the cutting time period

• More controllable cutting time

3. Structure optimization design

• Simple and compact structure, easy maintenance

• Small footprint, space saving

• Fewer operators, lower labor costs

4. Obvious advantages of environmental protection

• Low cost, no pollution

• Good noise control effect

• Meet the requirements of green production

Comparative analysis of the three cutting methods

V. Selection recommendations and application scenarios

Recommended selection of dry cutting process scenarios:

• Large production scale, with sufficient maintenance site

• Raw material quality is not stable, need to be adjusted flexibly

• Very high requirements for product strength

• Adequate investment budget

Recommended to choose the wet cutting process

• Attention to product appearance quality

• Wish to realize instant recycling of waste materials

• Limited production space

• Pursuing energy-saving and environmentally friendly production

Recommended to choose 360 rotary cutting situation:

• Pursuing both high quality and high efficiency

• Wish to reduce the technical requirements for operators

• Focus on long-term operation cost control

• Need to adapt to a variety of raw material formulations

The importance of cutting machine selection

Cutting machine as the core equipment of self-insulation block production line, its performance directly affects:

• Product quality: dimensional accuracy, appearance quality

• Production efficiency: output size, production cycle

• Operating costs: energy consumption, labor, maintenance costs

• Return on investment: equipment reliability, service life

When choosing self-insulation block equipment, the choice of cutting process is crucial. The traditional dry cutting and wet cutting processes have their own advantages and disadvantages, while the innovative 360-degree rotary cutting technology has successfully balanced the advantages of the two processes through technological innovation, providing investors with a better choice.

The company's 360 degree rotary cutting saw adopts independent patented technology, full automation level industry-leading, significantly improve production capacity and yield effect, product quality and supporting level significantly improved. Welcome interested customers to come to visit and experience, we will provide the most suitable cutting solutions according to your specific needs.